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Lord Adhesives Thermosetâ„¢ EP-809 Ignition Coil Impregnating and Encapsulation Epoxy

Category Polymer , Thermoset , Epoxy , Epoxy Encapsulant, Unreinforced
Manufacturer Lord Adhesives
Trade Name Thermoset™
Port Ningbo port,China
Trade Terms FOB, CFR, CIF
Payment Terms L/C, T/T, Western Union
Download PDF Lord Adhesives Thermosetâ„¢ EP-809 Ignition Coil Impregnating and Encapsulation Epoxy.pdf
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Material Notes:
Lord EP-809 is a long working life, heat curing, two component epoxy formulation. It was designed especially for potting high voltage automotive ignition coils. The combination of low viscosity, excellent high temperature electrical properties and good thermal shock resistance makes EP-809 ideal for this application.All information provided by Lord.
Physical Properties Metric English Comments
Specific Gravity 1.53 g/cc

@Temperature 25.0 °C
1.53 g/cc

@Temperature 77.0 °F
STM 2
Water Absorption <= 0.50 %

@Time 86400 sec
<= 0.50 %

@Time 24.0 hour
ASTM D570
Loss On Ignition <= 0.50 %

@Temperature 150 °C,
Time 605000 sec
<= 0.50 %

@Temperature 302 °F,
Time 168 hour
Viscosity 100 cP

@Temperature 25.0 °C
100 cP

@Temperature 77.0 °F
Hardener
2800 cP

@Temperature 25.0 °C
2800 cP

@Temperature 77.0 °F
Mixed
40000 cP

@Temperature 25.0 °C
40000 cP

@Temperature 77.0 °F
Resin
Mechanical Properties Metric English Comments
Hardness, Shore D 92
92
Tensile Strength, Yield 79.3 MPa
11500 psi
ASTM D638
Elongation at Yield 3.0 %
3.0 %
ASTM D638
Thermal Properties Metric English Comments
CTE, linear 30.0 µm/m-°C
16.7 µin/in-°F
ASTM D696
Maximum Service Temperature, Air 155 °C
311 °F
Glass Transition Temp, Tg 95.0 °C
203 °F
Mettler DSC
Electrical Properties Metric English Comments
Dielectric Constant 3.09

@Frequency 1.00e+6 Hz,
Temperature 25.0 °C
3.09

@Frequency 1.00e+6 Hz,
Temperature 77.0 °F
ASTM D150
Dielectric Strength 19.7 kV/mm
500 kV/in
ASTM D1490
Dissipation Factor 0.016

@Frequency 1.00e+6 Hz,
Temperature 25.0 °C
0.016

@Frequency 1.00e+6 Hz,
Temperature 77.0 °F
ASTM D150
Processing Properties Metric English Comments
Cure Time 120 min

@Temperature 90.0 - 98.0 °C
2.00 hour

@Temperature 194 - 208 °F
plus 2 hours @ 115-125ºC
240 min

@Temperature 80.0 - 85.0 °C
4.00 hour

@Temperature 176 - 185 °F
plus 2 hours @ 115-125ºC, plus 2 hours @ 145-155ºC
720 - 960 min

@Temperature 80.0 - 90.0 °C
12.0 - 16.0 hour

@Temperature 176 - 194 °F
Pot Life 1440 - 2880 min

@Temperature 25.0 °C
1440 - 2880 min

@Temperature 77.0 °F
Shelf Life 6.00 Month

@Temperature 25.0 °C
6.00 Month

@Temperature 77.0 °F
Descriptive Properties Value Comments
Appearance Gray
Mix Ratio 100:32
by weight
100:44
by volume
Weight per Gallon (lbs) 10.1
Hardener; STM 2
13.9
Resin; STM 2
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