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Tra-Con Tra-Cast 3110 Low Density Epoxy Casting System

Category Polymer , Adhesive , Thermoset , Epoxy
Manufacturer Tra-Con, Inc.
Trade Name Tra-Cast
Port Shanghai port,China
Trade Terms FOB, CFR, CIF
Payment Terms L/C, T/T, Western Union
Download PDF Tra-Con Tra-Cast 3110 Low Density Epoxy Casting System.pdf
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Material Notes:
TRA-CAST 3110 is a unicellular, low density, syntactic-foam epoxy resin casting system of medium viscosity that easily handles, mixes and cures at room temperature. Developed for industrial encapsulating, embedding and casting applications, it is suitable for aerospace honeycomb edge filling and for electronic potting jobs requiring a light weight, low shrinkage, and low expansion resin system. Other important properties include a low exotherm while curing, a low dielectric constant coupled with high dielectric strength, a high strength-to-weight ratio, and a low thermal expansion coefficient over an operating temperature range from -50 to 150°C. Fully cured TRA-CAST 3110 is a gray, rigid, durable solid material that can be easily machined, cut, drilled, and shaped with ordinary shop tools. In addition, this excellent electrical insulator resists water, weather, gases, vapors, salts and salt solutions, alcohol, mild acids and alkalis, jet fuels, many petroleum products, salt water, and numerous other organic and inorganic compounds. Information provided by Tra-Con Inc.
Physical Properties Metric English Comments
Specific Gravity 0.800 g/cc
0.800 g/cc
Mixed
Volatile Organic Compounds (VOC) Content 2.74 g/l
2.74 g/l
Viscosity 44000 cP

@Temperature 25.0 °C
44000 cP

@Temperature 77.0 °F
Mixed (sp #6, 10 rpm)
Mechanical Properties Metric English Comments
Hardness, Shore D 77
77
Adhesive Bond Strength 4.14 MPa
600 psi
Lap shear, alum to alum, 24 hrs @ 25°C
7.58 MPa
1100 psi
Lap shear, alum to alum, 4 hrs @ 25°C + 2 hrs @ 65°C
Izod Impact, Notched 0.107 J/cm
0.200 ft-lb/in
Thermal Properties Metric English Comments
CTE, linear 54.9 µm/m-°C
30.5 µin/in-°F
Below Tg
119 µm/m-°C
66.1 µin/in-°F
Above Tg
Thermal Conductivity 0.130 W/m-K
0.902 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 150 °C
302 °F
Minimum Service Temperature, Air -50.0 °C
-58.0 °F
Glass Transition Temp, Tg 62.0 °C
144 °F
Ultimate Tg
Electrical Properties Metric English Comments
Volume Resistivity 2.40e+14 ohm-cm
2.40e+14 ohm-cm
Dielectric Constant 2.9

@Frequency 1000 Hz
2.9

@Frequency 1000 Hz
Dielectric Strength 14.8 kV/mm
375 kV/in
Processing Properties Metric English Comments
Cure Time 360 min
6.00 hour
4 hrs @ 25°C + 2 hrs @ 65°C
1440 min

@Temperature 25.0 °C
24.0 hour

@Temperature 77.0 °F
Pot Life 30 min
30 min
25 grams
60 min
60 min
100 grams
Descriptive Properties Value Comments
Color Gray
Heat Distortion Temperature °C 94
3 hrs @ 65°C
Mix Ratio, parts by weight 100/9
Resin/Hardener
Outgassing, NASA, %CVCM 0.04
Outgassing, NASA, %TWL 0.6
Thixotropic Index 1.3
10 rpm/100 rpm
Working Life hours 1.5
100 grams
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